powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 intellimod? module dual-in-line intelligent power module 15 amperes/600 volts PS21564-P 1 description: dip and mini dip-ipms are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. use of 5th generation igbts, dip packaging, and application speci?c hvics allow the designer to reduce inverter size and overall design time. features: compact packages single power supply integrated hvics direct connection to cpu applications: washing machines refrigerators air conditioners small servo motors small motor control ordering information: PS21564-P is a 600v, 15 ampere mini dip intelligent power module. note: p suf?x designates lead-free lead frame. dimensions inches millimeters a 1.93 49.0 b 1.20 30.5 c 0.20 5.0 d 1.82 46.23 e 0.25 6.25 f 0.32 8.0 g 0.14 3.556 h 0.04 1.0 j 0.07 1.778 k 0.02 0.5 l 0.06 1.5 m 0.07 min. 1.8 min. n 0.30 0.75 p 0.69 17.4 dimensions inches millimeters q 0.02 0.5 r 0.41 10.5 s 0.05 1.2 t 0.05 1.25 u 0.10 2.5 v 0.30 7.62 w 0.16 min. 4.0 min. x 1.20 30.48 y 1.61 41.0 z 1.65 42.0 aa 0.08 dia. 2.0 dia. ab 0.13 dia. 3.3 dia. ac 0.05 1.25 outline drawing and circuit diagram det ail "a" det ail "a" det ail "b" fr ont view before bending with open hole in po wer lead det ail "b" det ail "b" dumm y pins aa deep (5 pla ces) r h c l c l u ac t s w y q m l e f f e e k h label g g g g g g g p p 35 n x hea tsink side ab (2 pla ces) po wer side contr ol side d v j j j j j j j c z b a 30 29 1 3 2 4 6 5 7 9 8 10 12 11 16 17 19 18 20 31 32 33 34 35 13 14 15 21 22 23 24 25 26 27 28 19 nc 17 nc 14 nc 11 nc 8 nc 2 nc 30 nc 31 p 29 nc 33 v 34 w 35 n 32 u 27 v nc 28 v n1 6 u p 5 nc 3 v ufb 26 c in 24 f o 23 w n 22 v n 21 u n 25 c fo 20 v no 7 v vfs 9 v vfb 10 v p1 12 v p 1 v ufs 4 v p1 16 v p1 15 v wf b 18 w p 13 v wf s terminal code 19 nc 17 nc 14 nc 11 nc 8 nc 2 nc 30 nc 31 p 29 nc 33 v 34 w 35 n 32 u 27 v nc 28 v n1 6 u p 5 nc 3 v ufb 26 c in 24 f o 23 w n 22 v n 21 u n 25 c fo 20 v no 7 v vfs 9 v vfb 10 v p1 12 v p 1 v ufs 4 v p1 16 v p1 15 v wf b 18 w p 13 v wf s terminal code
PS21564-P intellimod? module dual-in-line intelligent power module 15 amperes/600 volts 2 powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 absolute maximum ratings, o v vv ml m power device junction temperature* t j -20 to 125 c module case operation temperature (see t f measurement point illustration) t f -20 to 100 c storage temperature t stg -40 to 125 c mounting torque, m3 mounting screws 8.5 in-lb module weight (typical) 20 grams self-protection supply voltage limit (short circuit protection capability)** v cc(prot.) 400 volts isolation voltage, ac 1 minute, 60hz sinusoidal, connection pins to heatsink plate v iso 2500 volts *the maximum junction temperature rating of the power chips integrated within the dip-ipm is 150c (@t f 100c). however, to ensure safe operation of the dip-ipm, the average junction temperature should be limited to t j(avg) 125c (@t f 100c). **v d = 13.5 ~ 16.5v, inverter part, t j = 125c, non-repetitive, less than 2s igbt inverter sector collector-emitter voltage v ces 600 volts collector current (t f = 25c) i c 15 amperes peak collector current (t f = 25c, <1ms) i cp 30 amperes supply voltage (applied between p - n) v cc 450 volts supply voltage, surge (applied between p - n) v cc(surge) 500 volts collector dissipation (t f = 25c, per 1 chip) p c 22.2 watts control sector supply voltage (applied between v p1 -v nc , v n1 -v nc ) v d 20 volts supply voltage (applied between v ufb -v ufs , v vfb -v vfs , v wfb -v wfs ) v db 20 volts input voltage (applied between u p , v p , w p -v nc , u n , v n , w n -v nc ) v in -0.5 ~ v d +0.5 volts fault output supply voltage (applied between f o -v nc ) v fo -0.5 ~ v d +0.5 volts fault output current (sink current at f o terminal) i fo 1 ma current sensing input voltage (applied between c in -v nc ) v sc -0.5 ~ v d +0.5 volts
3 PS21564-P intellimod? module dual-in-line intelligent power module 15 amperes/600 volts powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 electrical and mechanical characteristics, o v vv ml o o igbt inverter sector collector-emitter cutoff current i ces v ce = v ces , t j = 25c 1.0 ma v ce = v ces , t j = 125c 10 ma diode forward voltage v ec t j = 25c, -i c = 15a, v in = 0v 1.50 2.00 volts collector-emitter saturation voltage v ce(sat) i c = 15a, t j = 25c, v d = v db = 15v, v in = 5v 1.45 1.95 volts i c = 15a, t j = 125c, v d = v db = 15v, v in = 5v 1.55 2.05 volts inductive load switching times t on 0.60 1.20 1.80 s t rr v cc = 300v, v d = v db = 15v, 0.30 s t c(on) i c = 15a, t j = 125c, v in = 5 ? 0v, 0.40 0.60 s t off inductive load (upper-lower arm) 1.50 2.10 s t c(off) 0.50 0.80 s t f measurement point 16 mm gr oo ve contr ol terminals po wer terminals fwdi chip 18 mm n w v u p al bo ard tempera ture measurement point (inside the al bo ard) tempera ture measurement point (inside the al bo ard) igbt chip
PS21564-P intellimod? module dual-in-line intelligent power module 15 amperes/600 volts 4 powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 electrical and mechanical characteristics, o v vv ml o o control sector control supply voltage v d applied between v p1 -v nc , v n1 -v nc 13.5 15.0 16.5 volts v db applied between v ufb -v ufs , 13.0 15.0 18.5 volts v vfb -v vfs , v wfb -v wfs circuit current i d v d = v db = 15v, v in = 5v, 5.00 ma total of v p1 -v nc , v n1 -v nc v d = v db = 15v, v in = 0v, 7.00 ma total of v p1 -v nc , v n1 -v nc v d = v db = 15v, v in = 5v, 0.40 ma v ufb -v ufs , v vfb -v vfs , v wfb -v wfs v d = v db = 15v, v in = 0v, 0.55 ma v ufb -v ufs , v vfb -v vfs , v wfb -v wfs fault output voltage v foh v sc = 0v, f o circuit: 10k to 5v pull-up 4.9 volts v fol v sc = 1v, i fo = 1ma 0.95 volts input current i in v in = 5v 1.0 1.50 2.00 ma short-circuit trip level* v sc(ref) t j = 25c, v d = 15v 0.43 0.48 0.53 volts supply circuit undervoltage uv dbt trip level, t j 125c 10.0 12.0 volts protection uv dbr reset level, t j 125c 10.5 12.5 volts uv dt trip level, t j 125c 10.3 12.5 volts uv dr reset level, t j 125c 10.8 13.0 volts fault output pulse width** t fo c fo = 22nf 1.0 1.8 ms on threshold voltage v th(on) applied between u p , v p , w p -v nc, 2.1 2.3 2.6 volts off threshold voltage v th(off) u n , v n , w n -v nc 0.8 1.4 2.1 volts thermal characteristics vv ml o junction to fin r th(j-f)q igbt part (per 1/6 module) 4.5 c/watt thermal resistance r th(j-f)d fwdi part (per 1/6 module) 6.5 c/watt recommended conditions for use vv ml o supply voltage v cc applied between p-n terminals 0 300 400 volts control supply voltage v d applied between v p1 -v nc , v n1 -v nc 13.5 15.0 16.5 volts v db applied between v ufb -v ufs , 13.0 15.0 18.5 volts v vfb -v vfs , v wfb -v wfs control supply variation v d , v db -1 1 v/s pwm input frequency f pwm t f 100c, t j 125c 20 khz * short-circuit protection is functioning only at the lower arms. please select the value of the external shunt resistor such that the sc trip level is less than 25.5a. **fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. the fault output pulse-width t fo depends on the capacitance value of c fo according to the following approximate equation: c fo = (12.2 x 10 -6 ) x t fo {f} .
5 PS21564-P intellimod? module dual-in-line intelligent power module 15 amperes/600 volts powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 v cc = 300v v d = v db = 15v v in = 0v ? 5v t j = 25c t j = 125c emitter current, i e , (amperes) reverse recovery current, i rr , (amperes) 10 1 10 0 10 0 10 2 10 1 v cc = 300v v d = v db = 15v v in = 0v ? 5v t j = 25c t j = 125c emitter current, i e , (amperes) reverse recovery time, t rr , (ns) 10 3 10 0 10 2 10 1 10 2 10 1 collector current, i c , (amperes) switching loss, e sw(on) , (mj/pulse) 10 1 10 0 10 0 10 -1 10 -2 10 2 10 1 switching loss (on) vs. collector current (typical) t j = 25c t j = 125c v cc = 300v v d = v db = 15v v in = 0v ? 5v 10 1 10 0 10 -1 10 0 10 -2 10 2 10 1 t j = 25c t j = 125c v cc = 300v v d = v db = 15v v in = 0v ? 5v collector current, i c , (amperes) switching loss, e sw(off) , (mj/pulse) switching loss (off) vs. collector current (typical) reverse recovery characteristics (typical) reverse recovery characteristics (typical) emitter current, i e , (amperes) emitter-collector voltage, v ec , (volts) free-wheel diode forward characteristics (typical) 0 16 2 0 12 8 4 2.0 1.6 1.2 0.8 0.4 0 v in = 0v t j = 25 c t j = 125 c collector current, i c , (amperes) collector-emitter saturation voltage, v ce(sat ) , (volts ) collector-emitter saturation voltage characteristics (typical) 0 16 2 0 v d = v db = 15v v in = 5v t j = 25 c t j = 125 c 12 8 4 2.0 1.6 1.2 0.8 0.4 0 recommended conditions for use *vv ml * o q allowable rms current* i o v cc = 300v, v d = 15v, f c = 5khz, 7.4 arms pf = 0.8, sinusoidal, t j 125c, t f 100c v cc = 300v, v d = 15v, f c = 15khz, 4.5 arms pf = 0.8, sinusoidal, t j 125c, t f 100c minimum input p win(on) ** 0.3 s pulse width p win(off)*** below rated current 200 v cc 350v, 13.5 v d 16.5v, 0.5 s between rated current 13.0 v db 18.5v, -20c t f 100c, 2.0 s & 1.7 times of rated current n-line wiring inductance less than 10nh v nc variation v nc between v nc -n (including surge) -5.0 5.0 volts arm shoot-through t dead for each input signal, t f < 100c 1.5 s blocking time * the allowable rms current value depends on the actual application conditions. **if input signal on pulse is less than p win(on) , the device may not respond. ***the ipm may fail to respond to an on pulse if the preceeding off pulse is less than p win(off) .
PS21564-P intellimod? module dual-in-line intelligent power module 15 amperes/600 volts 6 powerex, inc., 200 e. hillis street, youngwood, pennsylvania 15697-1800 (724) 925-7272 mini dip-ipm application circuit (shown pins up) + c 2 c 1 c 7 c 6 + ac line d 1 r 1 r 2 c 2 c 5 c 5 c 5 u p v ufb v ufs v p1 + c 2 c 1 d 1 r 1 r 2 c 2 v p v vfb v vfs v p1 + + c 2 c 1 d 1 r 1 r 2 c 2 w p nc u n v n w n f o v wf b v wf s v p1 v n1 v nc c in c fo +15v c 2 c 4 c 5 c 5 c 5 r 2 r 3 r 2 r 2 c 3 +3.3 to +5v c sf r sf this symbol indicates connection to ground plane. +v cc lvic fault logic input signal conditioning uv prot. over current protection gate drive uv prot. level shift input condition hvic +v cc gate drive uv prot. level shift input condition hvic +v cc gate drive uv prot. level shift input condition hvic +v cc p u v w n r shunt motor controller component selection: dsgn. typ. value description d 1 1a, 600v boot strap supply diode C ultra fast recovery c 1 10-100uf, 50v boot strap supply reservoir C electrolytic, long life, low impedance, 105 c (note 5) c 2 0.22-2.0uf, 50v local decoupling/high frequency noise filters C multilayer ceramic (note 8) c 3 10-100uf, 50v control power supply filter C electrolytic, long life, low impedance, 105 c c 4 22nf, 50v fault lock-out timing capacitor C multilayer ceramic (note 4) c 5 100pf, 50v optional input signal noise filter C multilayer ceramic (note 1) c 6 200-2000uf, 450v main dc bus filter capacitor C electrolytic, long life, high ripple current, 105 c c 7 0.1-0.22uf, 450v surge voltage suppression capacitor C polyester/polypropylene film (note 9) c sf 1000pf, 50v short circuit detection filter capacitor C multilayer ceramic (note 6, note 7) r sf 1.8k ohm short circuit detection filter resistor (note 6, note 7) r shunt 5-100 mohm current sensing resistor - non-inductive, temperature stable, tight tolerance (note 10) r 1 10 ohm boot strap supply inrush limiting resistor (note 5) r 2 330 ohm optional control input pull-up resistor (note 1, note 2) r 3 10k ohm fault output signal pull-up resistor (note 3) notes: 1) to prevent input signal oscillations minimize wiring length to controller ( ~ 2cm). additional rc filtering (c5 etc.) may be required. if filtering is added be careful to maintain proper dead time and voltage levels. see application notes for details. 2) internal hvic provides high voltage level shifting allowing direct connection of all six driving signals to the controller . 3) f o output is an open collector type. pull-up resistor (r3) should be adjusted to current sink capability of the module. 4) c4 sets the fault output duration and lock-out time. c4 12.2e -6 x t fo , 22nf gives ~ 1.8ms 5) boot strap supply component values must be adjusted depending on the pwm frequency and technique. 6) wiring length associated with r shunt , r sf , c sf must be minimized to avoid improper operation of the sc function. 7) r sf , c sf set short circuit protection trip time. recommend time constant is 1.5us-2.0us. see application notes. 8) local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) the length of the dc link wiring between c6, c7, the dips p terminal and the shunt must be minimized to prevent excessive transient voltages. in particular c7 should be mounted as close to the dip as possible. 10) use high quality, tight tolerance current sensing resistor. connect resistor as close as possible to the dips n terminal. be careful to check for proper power rating. see application notes for calculation of resistance value. 11) this pin is connected internally. it must not be connected to any external circuits. gate drive note 11
|
